Material Selection
Steel from top domestic mills with strength and toughness exceeding industry standards.
Manufacturing Process
How We Build
A Five-Stage Controlled Manufacturing Workflow
Every pressure vessel and reactor leaves the workshop through the same controlled sequence: material verification, fabrication and assembly, welding with heat treatment, inspection and pressure testing, then surface treatment and final delivery. Each stage has its own documented checks and its own release point.
Because the stages are separated, an issue found at material inspection is resolved before steel is cut, and an issue found at pressure testing is resolved before the vessel is coated and shipped. That sequence is what allows equipment to be manufactured to ASME, PED, BS EN 13445 and GB design codes.
- Five controlled stages, each with its own release point
- Welding performed to qualified WPS/PQR procedures
- NDT, dimensional inspection and hydrostatic testing before delivery
- Complete quality documentation issued with the equipment
Process Stages
From Incoming Steel to Shipped Vessel
The five stages below follow the manufacturing process documented by the company.
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01
Raw Material Inspection
Material verification & incoming inspection
Incoming steel is verified against the purchase specification before any fabrication starts, so the material grade, thickness and certificates are confirmed while the vessel is still on paper.
- Material grade and specification verification
- Incoming inspection of mill certificates
- Confirmation before cutting and forming begins
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02
Fabrication & Assembly
Cutting, machining, forming & assembly
Plate is cut, machined and rolled into shells, then fitted and assembled. The shop floor is organised so forming, machining and assembly run as separate controlled operations under one crane-covered fabrication hall.
- Cutting, machining and plate rolling
- Shell, head and nozzle fitting during assembly
- Dimensional control throughout fabrication
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03
Welding & Heat Treatment
Welding, WPS/PQR control & PWHT if required
Welding is performed to qualified welding procedures under WPS/PQR control. Post-weld heat treatment is applied where the design code and material require it, and welded vessels are staged in the workshop for final assembly.
- Welding to qualified WPS/PQR procedures
- Post-weld heat treatment where required
- Welded vessels staged for final assembly
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04
Inspection & Pressure Testing
NDT, dimensional inspection & hydrostatic testing
Every pressure boundary is examined before it is proven. Non-destructive testing, dimensional inspection and hydrostatic testing are carried out on the finished vessel, with results recorded against the project documentation.
- Non-destructive testing of welds and pressure boundaries
- Dimensional inspection against the approved drawings
- Hydrostatic testing on the completed vessel
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05
Surface Treatment & Final Delivery
Surface finishing, documentation & shipment
The final stage covers surface finishing, completion of the quality documentation package and preparation for shipment. The vessel is packed and released only once the documented checks are complete.
- Surface finishing and anti-corrosion coating
- Complete quality documentation package
- Packing, marking and shipment preparation
Process Advantages
What Makes the Production Line Work
Process advantages documented by the company.
Welding Technology
Advanced equipment and processes delivering smooth, high-quality welds.
Sandblasting Technology
Large-scale equipment ensuring uniform surface preparation for better coating adhesion.
Spraying Process
Custom anti-corrosion coatings with stable performance and long service life.
Inspection
Proving the Pressure Envelope Before Shipment
Inspection activities recorded in the manufacturing documentation.
NDT
Non-destructive testing of welds and pressure boundaries.
Hydro Test
Hydrostatic testing to prove the pressure envelope of the completed vessel.
Pressure Test
Pressure testing performed as part of the documented inspection programme.
Final Inspection
Dimensional and surface inspection with complete quality documentation before shipment.
Inspection & Testing
Quality Control
Documented inspection activities cover material verification through to final inspection and complete quality documentation.
- 01
Material Inspection
Steel supplied by qualified domestic mills; material verification and incoming inspection.
- 02
Welding Control
WPS/PQR controlled welding performed with advanced welding equipment.
- 03
Non-Destructive Testing
NDT carried out on welds and pressure boundaries prior to pressure testing.
- 04
Hydro / Pressure Testing
Hydrostatic and pressure testing performed as part of final verification.
- 05
Final Inspection & Documentation
Dimensional checks, surface finishing and complete quality documentation before shipment.
Production Facility
Workshop, Equipment & Surface Preparation
Facilities documented in the company manufacturing documentation.
Fabrication Workshop
Covered fabrication hall with overhead cranes for cutting, forming, machining and assembly.
Welding & Assembly Area
Assembly area used for staged welding of shells, heads and nozzles.
Inspection & Testing
Inspection and pressure testing of fabricated pressure equipment.
Surface Preparation & Coating
Sandblasting and spraying capability for anti-corrosion coatings.